1st is expensive but a easy fix. Page 239 (pinion gear side) of the spring collar. Hello, there is two common problems with the force shift system. I do and do not do this so it is up to you. 2004-2007 Suzuki DF25 DF30 Repair Manual. All cables are factory tested and approved for heavy use applications. 78 Idle adjustment screw. 99000-25161: SUZUKI WATER RESISTANT GREASE • Install the shift rod guide 4 to shift rod 5 as shown in the fig- ure. Follow these steps to learn how to adjust the gear shift cables on your craft. https://issuu.com/glsense/docs/suzuki_outboards_workshop_manual This can be difficult if you don't understand the workings of a boat. SPARK PLUG ... Tappet clearance adjustment should be checked and adjusted : ... 1988 2003 Suzuki DT Outboard Service Manual 2 thru 225. The gear shift cable on your boat may need adjusting if your boat is having shift problems. The manual says to spin trunion up to four (4) additional turns in one direction but I do not have that info at hand. Is this require removing the - Answered by a verified Marine Mechanic We use cookies to give you the best possible experience on our website. MAI NTENAN C E --- CD-----® Fig. 90-10184020 FEBRUARY 2001 Printed in U.S.A. - 2001, Mercury Marine Page 1 of 26 INSTALLATION MANUAL 25, 30, 40, 50 and 60 HP (4-Stroke) NOTICE TO INSTALLER: After completing assembly, these instructions should be Throttle / shift linkage Propeller shaft Swivel bracket Swivel bracket. With Mercury Marine’s Digital Throttle and Shift (DTS), for example, a press of a button on the control box lets you use a single lever for shift and throttle of up to four outboards. with control shifter still in full forward full throttle position adjust brass trunion on control cable to fit onto easily onto shift bracket. 2. I have a Suzuki DT25 and the linkage between the shift handle and lower unit came off. Another button on the DTS binnacle synchronizes the revolutions per minute for up to four motors. suzuki performance remote control cables Suzuki Performance Cables have a unique design that incorporates a patent-pending splined core. 3-30. Electronic controls ease the task of running multiple outboards. Page 200 SHIFT ROD/SHIFT CAM ASSEMBLY • Apply the grease to the inside of the boot 1, O-ring 2 and O-ring 3. When the motor is in netural the shift control to near the reverse position. install short cable back into shift bracket. The second is cheap but very time consuming. Motor will go into forward and netural but has little or no reverse.there are two cables on the shift control but only one moves . 1988-2003 Suzuki 2HP thru 225HP Repair Manual: 2006-2014 Suzuki DF2.5 Repair Manual: 2002-2005 Suzuki DF4 DF5 DF6 Repair Manual: 2002-2011 Suzuki DF4 DF5 Repair Manual: 2003-2011 Suzuki DF9.9 DF15 Repair Manual: 2000-2003 Suzuki DF25 DF30 Repair Manual. The linkage must have zero slack or play brought on by worn bushings or cam levers. Ridges on the core to allow a close fit to the cable’s inner liner with minimum contact, allowing the core to glide back and forth smoothly. I need to know how to adjust the throttle/shift cables on a console control shift unit. The other one dosen.t move in either direction. 99000-22540 : Suzuki Outboard Motor Gear Oil SHIFT ROD ASSEMBLY • Apply Water Resistant Grease to the shift rod guide O-ring 4 . 1999-2011 Suzuki DF40 DF50 Repair Manual: 2003-2007 Suzuki DF60 DF70 Repair Manual 1st=The lower unit shit rod connects to the shift link located under the engine cover right under the lower carburetor. Page 238 FORWARD GEAR Place the forward gear bearing 3 and back-up shim 2 in posi- tion, then install forward gear 1. 2 - 225 HP 1988 - 2003.

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