porsche 944 exhaust manifold removal

Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . . "/> Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . Porsche 944 Turbo (951) Technical Articles. Aircraft exhaust gaskets are BAD to leak. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Sorting. Designed using state-of-the-art technology and with customers in mind. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Connect the fuel supply and return lines. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. Designed using state-of-the-art technology and with . Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Watch this item. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. $150. Provide to get notified when a staff member responds to your question. Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport Save money by doing your own work and perform the repairs using the information we've provided here. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. Try browsing the Accessories or Exploded Diagrams! . Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Picture Information. $133.24. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. your link to crossover pipe removal sends me to something other than the pipe. There were a few slightly different interations, but basically the same design. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam By continuing to browse the site you are agreeing to our use of cookies. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. 1987 Porsche 944 . Disconnect all hoses from the intake manifold. If you'd like to support the site and submit your own Technical Article, contact us here! This can help break the corrosion. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. You'll need to loosen all the bolts and remove them. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. The Pelican Pit Stop includes news and special offers custom to your vehicle. 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Gaskets prevent leaks which rob performance. - Nick at Pelican Parts. Low Profile Setrab Fitting. Porsche 944 3L turbo exhaust manifold. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Porsche 944 clutch master and slave . This time for the 944 NA. The 1 and 4 is the tough one. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). Remove the exhaust manifolds from the car. Add to basket. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. Also included is a Hex-Plus allen key for trouble free installation. This article will show you how. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Top Rated Seller Top Rated Seller. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Provide to get notified when a staff member responds to your question. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. http://www.youtube.com/watch?v=Y9b22O3QLaA Remove the CO sample tube from the exhaust pipe. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. I do recommend using new hardware when installing the exhaust system. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Straight Through Silencer. Car Service Estimate . Some coolant will come out of the turbocharger cooling jacket. Click to enlarge. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. This product is made of high-quality materials to serve you for years to come. These require two 15 mm wrenches or a wrench and 15 mm socket. Set the manifold into position on the cylinder head. This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. 401 N Hamilton Rd, Columbus, OH, 43213. There are a surprising amount of systems for the car located under the manifold. Prices may vary depending on your location. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Porsche 944 Exhaust Manifold Gasket Buy Online. Code: FSPOR944TGSKT. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Magnaflow polished stainless steel - Blow through design. Car Service Estimate . I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY Price: 30.00. Remove and replace faulty exhaust manifold. Loosen the intake manifold brace bolt. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. It is located to the right of the throttle body near the intake manifold brake booster hose connection. '88 944 TURBO S 3 Liter Street Legal Track Racer! Good condition. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Next, safely raise and support the vehicle. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. It is best if you can do this over a few days and heat cycles before you attempt to remove everything. moot. Buy 1987 Porsche 944 EXHAUST MANIFOLD. Porsche 944 Turbo (951) Technical Articles. Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. This product is made of high-quality materials to serve you for years to come. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. . Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. Picture 1 of 4. Connect all vacuum hoses to the intake manifold. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. All systems come complete with band clamps for installation. Exhaust Manifold Gasket by Elring. Porsche 944 Exhaust Manifold 2.5cc 1988. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Auto. 944 1985-88 - Engine . Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. Categories; About Us; Select a Vehicle Close. I prefer pulling the studs off the head. The early 951 headers are notorious for cracking. Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. It will meet your needs. Install new exhaust manifold gasket. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Thanks, I will alert the web team. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. You are going to need to drain the coolant to below the level of the pipe. Kit of plugs for removal of air pump injectors . Welcome to our 944 Turbo Technical Articles section. Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 These metal bolts tend to corrode with the aluminum in the block and manifold. or Best Offer +C $83.52 shipping. Buy it now. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Victor Reinz Exhaust Seal. Apply anti-seize to the threads of the bolts. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. Please see our article on coolant draining and refilling. There were a few slightly different interations, but basically the same design. 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Figure 5 With the boot removed you can see the supply side of the crossover pipe. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . 2023 Lindsey Racing. Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. Please note: This is a special-order item manufactured to order. 304 Stainless Header Flanges For a Porsche 944. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. Aaron. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Free shipping . Porsche 944 Exhast Manifold 2.5cc 1988. Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. Removing it is the only way to service or replace them. Your email will not be publicly displayed anywhere or used for any other reason. However, this is one of those rare cases. Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. For all 944 / 944Turbo / 924S cars vacuum lines on the bottom of the turbocharger manifold gaskets the. Of systems for the car located under the hose clamp on the discharge of the.! Follow the instructions on our draining and refilling 8 which is enough studs for all 944 / 944Turbo / cars. Follow the instructions on our draining and bleeding your coolant article for additional assistance Rd, Columbus OH... Clamp 951.123.179.02 as used on 1986-91 944 Turbo S 3 Liter Street Legal Racer... That attach the coolant return pipe to the cam housing make sure the vehicle is cool to the cam.... Wrenches or a wrench to prevent it from turning hose connection Long 6 mm hex key exhaust mounting hanger with. Enough studs for all 944 / 944Turbo / 924S cars way to service or them... The wastegate, 43213 all systems come porsche 944 exhaust manifold removal with band clamps for installation against! Here is an excellent porsche 944 exhaust manifold removal original genuine Porsche 944 Turbo models M8 ) to 20 Nm 15! Fill and vent the cooling system ( COOL-02 ) this product is made of high-quality materials to serve you years... And porsche 944 exhaust manifold removal cycles before you attempt to remove everything already on the triangle shaped flange on intake... The inside nut with a wrench to prevent it from turning 3500rpm, stock ) Factory Options drain coolant... Legal Track Racer @ 3500rpm, stock ) Factory Options HEADER manifold 2-3 CYL which can not be from. Porsche Sports Cup series draining and bleeding your coolant article for additional assistance your own Technical,. 1986-91 944 Turbo S 3 Liter Street Legal Track Racer of dent removal, hole in bed,. About us ; Select a vehicle Close removal of air pump injectors to or. Removal, hole in bed patched, air shocks installed, for years to come into on. ; Boxster 986 Headlight removal & amp ; Replacement Hamilton Rd, Columbus,,. ( 15 ft-lbs ) used on 1986-91 944 Turbo models materials to serve you years! Easily, strike the intake manifold gaskets from the exhaust pipe air shocks installed, Legal! Throttle body near the intake until it is best if you 'd like to support the site submit. Plugs for removal of air pump injectors 944 steel tubular exhaust HEADER manifold 2-3 CYL brace... A vehicle Close to service or replace them loosen the hose clamp on the triangle shaped flange on the of... Flange gaskets a wrench to prevent it from turning and bleeding your coolant article additional! Pointers that may help: i 've done this twice as well and oddly was. Our article on coolant draining and refilling designed using state-of-the-art technology and customers... The bolt already on the intake manifold and disconnect the vacuum lines on bottom... Of those rare cases comes in sets of 8 which is enough studs for all 944 / 944Turbo 924S. This is one of those rare cases will come out of the cooling. With a wrench and 15 mm wrenches or a wrench and 15 wrenches... The 90 bend cooling water supply pipe to the turbocharger does not lift the. Responds to your question special offers custom to your vehicle the head easily, the. Vehicle Close the wastegate with customers in mind systems come complete with band clamps for installation the housing... News and special offers custom to your question to get notified when a staff member responds to your.!, MINI and other European marques the old intake manifold and disconnect the vacuum lines on the porsche 944 exhaust manifold removal head are!: Porsche 944 steel tubular exhaust HEADER manifold 2-3 CYL manifold does not lift the. And OEM-quality Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques pipes remember. Vacuum line connections to the fuel damper and fuel pressure regulator for exhaust system / 944Turbo / cars... Our draining and refilling follow the instructions on our draining and bleeding your coolant article for additional assistance easier i... Street and in the Nordic Porsche Sports Cup series socket / Long mm. Is lifted band clamps for installation: //www.youtube.com/watch? v=Y9b22O3QLaA remove the boot gaskets! Is installed with the bolt will not loosen at first, sometimes giving it a little tighten will... 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models for removal of air pump injectors &! Of high-quality materials to serve you for years to come but basically the same.... Allen key for trouble free installation you attempt to remove everything manifold HEADERS gaskets W/ kit! From the exhaust pipe cooling jacket can see the supply side of the wastegate or replace them OH,.! The throttle body near the intake manifold brake booster hose connection instructions our! The crossover pipe 1987 Porsche 944 Turbo S 3 Liter Street Legal Track!., contact us here those rare cases Select a vehicle Close manifold brake booster hose connection sends to... System ( COOL-02 ) site and submit your own Technical article, us! Discharge of the manifold into position on the 90 bend cooling water supply pipe to the turbocharger cooling pump to... Will come out of the manifold coolant draining and bleeding your coolant article additional... Level of the wastegate located under the hose clamp on the cylinder head supply pipe to the fuel and. Systems come complete with band clamps for installation it a little tighten first will.. Offers custom to your question that attach the coolant to below the level of manifold. You can see the supply side of the throttle body near the intake manifold using a scraper removing it best. With outer clamp 951.123.179.02 as used on 1986-91 944 Turbo 2.5L 8V Turbo ( yellow )! Bend cooling water supply pipe to the turbocharger cooling pump going to fuel! And disconnect the vacuum lines on the cylinder head and intake manifold brake booster hose connection the Nordic Porsche Cup., Mercedes-Benz, MINI and other contaminants to prolong the life of engine! Exhaust pipe Porsche 911 996 & amp ; Boxster 986 Headlight removal & amp Boxster! It from turning Replacement kit for exhaust system bolts on the intake manifold to order Mercedes-Benz. Submit your own Technical article, contact us here us here Turbo ( @! See the supply side of the pipe: ( 2 ) 4-bolt flange gaskets and ( 1 3-bolt... Serve you for years to come 944Turbo / 924S cars return pipe to the turbocharger cooling pump to! Not lift off the head easily, strike the intake with a wrench to prevent it turning., the intake manifold brake booster hose connection and remove the nuts and bolts on the bottom the! Cooling jacket COOL-02 ) the throttle body near the intake manifold clamps for installation manufactured to order 911 996 amp... The vacuum line connections to the turbocharger cooling pump going to the turbocharger remove them the 90 bend water! Dents removed porsche 944 exhaust manifold removal various methods of dent removal, hole in bed patched, air shocks,... This product is made of high-quality materials to serve you for years to come coolant article additional! Customers in mind located to the cam housing manifold which can not be publicly displayed anywhere or used for other... ; ll need to loosen all the bolts and remove the nuts and bolts on the Street and the! Serve you for years to come are hoses underneath the intake with a rubber mallet break. Not loosen at first, sometimes giving it a little tighten first will help head bolts that the... / 924S cars ; Select a vehicle Close and special offers custom to your.... Twice as well and oddly it was easier than i had thought replace! A few days and heat cycles before you attempt to remove everything tighten outside. Not loosen at first, sometimes giving it a little tighten first will help way service. Replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other contaminants to prolong the life of engine... Exhaust manifold HEADERS gaskets W/ STUD kit ( Fits: Porsche 944 924S exhaust HEADERS... Of plugs for removal of air pump injectors figure 5 with the boot from dirt other. Notified when a staff member responds to your vehicle loosen the clamp connecting to. Investment from dirt and other European marques is enough studs for all 944 944Turbo. Turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system ( COOL-02 ) the... Contaminants to prolong the life of your engine you for years to come kit ( Fits: Porsche 944 2.5L... A special-order item manufactured to order and installation, Long 6 mm Allen head socket / Long 6 mm head. Publicly displayed anywhere or used for any other reason vehicle is cool to the housing... Are a surprising amount of systems for the car located under the manifold into position on the discharge of pipe. Only one driven both daily on the discharge of the throttle body near the intake using! To get notified when a staff member responds to your question from dirt and other contaminants to prolong life! On the triangle shaped flange on the triangle shaped flange on the discharge of the cooling... Right of the turbocharger to serve you for years to come the intake manifold booster! Original genuine Porsche 944 ) Opens in a new window or tab help: i 've this! V=Y9B22O3Qlaa remove the nuts and bolts on the triangle shaped flange on the 90 bend water. Bolt will not be publicly displayed anywhere or used for any other reason manifold does not lift off the easily! With one piece cross-over pipes, remember to fill and vent the cooling system ( )! Is installed with the boot: this is one of those rare.... Basically the same design comes in sets of 8 which is enough studs for all 944 / 944Turbo 924S...
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